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High-Efficiency Integrated e-Axle for Heavy-Duty Trucks by China Suppliers and Factory - 130/286kW Performance
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High-Efficiency Integrated e-Axle for Heavy-Duty Trucks by China Suppliers and Factory - 130/286kW Performance

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Discover the Performance Advantages of the Pumbaa PMEA45000Z Integrated e-Axle

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Advantage 1: Optimal Space Utilization
The Pumbaa PMEA45000Z features a highly integrated design that includes dual motors and dual AMT gearboxes, complemented by an active lubrication system. This efficient layout allows for simplified external interfaces, making it easy for vehicle manufacturers in China to optimize their overall vehicle design.

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Advantage 2: Exceptional Efficiency and Energy Saving
With helical gears replacing traditional helical bevel gears, the mechanical efficiency reaches an impressive 98%. The integration of a high-efficiency oil-cooled motor and an active lubrication system enables the overall system efficiency to soar up to 93%. Notably, this innovative design reduces weight by over 400 kg compared to conventional central pure electric drive systems, attracting suppliers seeking lightweight solutions in the automotive industry.

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Advantage 3: Advanced Control Strategy
The Pumbaa PMEA45000Z features advanced torque assist technology, allowing for seamless power delivery without interrupting gear shifting. This capability enhances heavy-load ramp-up shifting and significantly boosts operational efficiency, ensuring a smoother and more comfortable driving experience. By optimizing the control strategy, manufacturers can achieve superior performance in vehicles produced by their factories.

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    Pumba PMEA45000Z Integrated e-axle Matching Model

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    Single-axle adaptation models:
    18-ton sanitation trucks, trucks
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    Twin axle adaptation models:
    6 * 4 / 8 * 4 tractor

    Pumba PMEA45000Z Integrated e-axle Technical Parameters

    ⚙️ Basic drive structure: dual-motor drive + 2-speed AMT

    Category Parameter Item Specification
    Drive motors
    (Dual-drive motor)
    Rated/peak power 72/160kW
    Nominal/peak torque 156/380Nm
    Maximum speed 10000rpm
    Gearbox Gearbox ratio 70.44~8.25
    Gear shift form AMT
    Assembly Rated axle load 13000kg
    Output Power Rated/Peak 130/286kW
    Wheel end output torque 44570Nm
    Ground clearance ≥300mm
    Total weight ≤950kg
    Mounting Interfaces Leaf spring distance 1020-1040 (Optional)
    Overall width 2420mm
    Brake specifications Drum pose/φ410×220
    Maximum braking torque 2×18000Nm

    Pumbaa PMEA45000Z Integrated e-axle Application Case

    sanitation truck
    Sanitation Truck Case A
    sanitation truck
    Sanitation Truck Case B
    loading truck
    Loading Truck Case A
    loading truck
    Loading Truck Case B

    Data Management

    📊 System: Adopt the international advanced PLM product development management system.

    🛠️ Process: Over several months of fully forward development.

    Quality: Contains 13 control review points and 96 main deliverables.

    Data Management System

    Analysis of Electric Drive Axle Structure

    The electric drive axle integrates the "drive motor + transmission system + differential + half-shaft." Using permanent magnet synchronous motors (PMSM) coupled with a reducer simplifies the transmission chain. This integrated design shortens axial length by 30%, reduces weight by 15%, and improves transmission efficiency to over 96%.

    External Structure of Electric Drive Axle

    External Structure of Electric Drive Axle

    The Deep Value of Integrated Design

    The "three-in-one" integration achieves synergistic optimization. By unifying torque transmission axes and standardizing mounting holes, assembly time is reduced from 3 hours to 20 minutes, while cutting component weight by 12%.

    Internal Motor of Electric Drive Axle

    Internal Motor of Electric Drive Axle

    Transmission System & Energy Optimization

    Mainstream solutions use helical gear + planetary gear sets. Helical gears increase tooth surface contact by 20%, reducing noise by 5dB and transmission loss by 3%-5%. High-end solutions introduce "oil-cooled motor + submerged reducer" designs, pushing efficiency beyond 97%.

    Internal Structure Diagram

    Internal Structure Diagram of Electric Drive Axle

    Intelligent Thermal Management

    Equipped with NTC temperature sensors and real-time current data monitoring, the ECU dynamically adjusts liquid cooling flow (response time

    Internal Structure Diagram 2

    Detailed Internal Structure Diagram

    Future electric drive axles are evolving toward 800V high-voltage platforms and SiC inverters, pushing power density beyond 5kW/kg. The integration with x-by-wire chassis supports precise torque distribution for intelligent driving.

    Frequently Asked Questions (FAQ)

    Which vehicle types are compatible with the PMEA45000Z?
    It is designed for 18-ton sanitation trucks and standard trucks in single-axle configurations, as well as 6x4 and 8x4 tractors in twin-axle setups.
    What are the main benefits of the integrated e-axle design?
    The integrated design shortens the axial length by 30%, reduces the overall weight by approximately 15%, and significantly improves transmission efficiency to over 96%.
    What is the peak output torque of this system?
    The PMEA45000Z provides a peak wheel end output torque of 44,570Nm, supported by a dual-motor drive and a 2-speed AMT gearbox.
    How does the system handle extreme temperatures?
    It uses an intelligent thermal management system with NTC sensors and liquid cooling, maintaining over 95% efficiency in ambient temperatures ranging from -30°C to 50°C.
    What gearbox technology is utilized in the PMEA45000Z?
    It features a 2-speed AMT (Automated Manual Transmission) with a gearbox ratio ranging from 70.44 to 8.25 for optimized power delivery.
    What is the rated load capacity for the assembly?
    The assembly is rated for an axle load of 13,000kg, making it suitable for heavy-duty commercial applications.